HULK Metal is committed to providing excellent and complete die-casting services to become a top die-casting foundry. Contact us for a free solution and quote.
HULK Metal
Better Die Casting Services Supplier
-
Advantages
-
Capacities
-
Processes
-
Parts
-
Types
-
Foundry
-
Introduction
-
Articles
-
Review
-
Top
START DIE CASTING SERVICES AT HULK METAL.
This is the foundation of our services, and these advantages let us provide excellent die-casting services. We will continue to grow to provide better services. Contact us now for a free solution and quote.
DIE CASTING SERVICES CAPACITIES
Here, we introduce our die-casting service capabilities from materials, maximum die-casting weight, production capacity, certification and finishing, and services. Due to space limitations, we cannot introduce it in detail. Contact our engineers for the details.
PARAMETER DETAILS
MANUFACTURING: | According To the Drawings Or Samples |
SERVICE METHOD: | OEM |
MATERIALS: | ADC1,3,5,6,10,12,14 |
PROCESS: | High Pressure Die Casting |
WEIGHT: | <=2 Tons/piece |
PRODUCTION CAPACITY: | 500 tons / month |
CERTIFICATION: | ISO 9001, IATF 16949 |
FINISHING: | CNC Machining, Surface Treatment |
MOQ: | 500KG / A Standard Tray |
HOW YOUR DIE CASTING PARTS PRODUCED
Here, we will briefly introduce how the die-casting foundry completes the production of orders. Die casting parts have precision and surface quality unmatched by other casting processes. Castings can be put into use directly without processing. If you want to know more, kindly contact our engineers.
-
01
Customize Solutions
Before the order starts production, we will develop a complete solution according to your requirements and discuss its feasibility with you. After getting your agreement, we will begin mold manufacturing and sample trial production.
-
02
Mold Making
The material of die-casting molds is mainly hot work mold steel H13, as well as high-end mold materials such as KD61, DAC55, DHA1, 8407, W302, and 8418, which have better performance but are more expensive. For more details, kindly contact our engineers.
-
03
Mold Installation & Commissioning
The mold is installed on the die-casting machine for all-round debugging. Ensure that the mold can be closed tightly and that liquid aluminum can be injected into the cavity. It will be used after debugging is completed. Whether it is hot chamber die casting or cold chamber die casting, the mold needs to be preheated before starting production.
-
04
Mold Closing & Preheating
The first step in production is to close the mold, which is then heated to a specific temperature. Preheating has several purposes; 1. Reduce the number of hot mold parts and improve production efficiency, 2. Extend the service life of the mold; 3. Reduce production costs.
-
05
Injection & Cooling
Use an injection gun to inject liquid metal into the mold cavity at high pressure until it is full. Water passes the mold and cools it. After cooling, separate the mold to reveal the molded die casting parts. The casting will be automatically demoulded and dropped into a prepared container.
-
06
Heat Treatment
Workpieces produced by high-pressure die casting can not require heat treatment, while workpieces produced by low-pressure die casting and gravity casting can require heat treatment. Because there will be blistering inside the high-pressure die-casting workpiece, the workpiece will be deformed and warped during heat treatment.
-
07
Finishing
The semi-finished product undergoes CNC processing to adjust the shape and size of the die casting further. The finished product is then obtained through surface treatment processes such as powder spraying, polishing, and electrochemical treatment.
-
08
Quality Control
Our quality center can develop inspection plans based on the shape, size, tolerance, surface roughness, hardness, and other die castings requirements and issue inspection reports on materials and finished products.
-
09
Packaging & Delivery
We provide customized packaging services, such as packaging materials, internal filling, packaging printing, etc. We provide freight consulting services and can use our extensive resources to help you find a better freight company.
-
010
After Service
We will provide comprehensive after-sales service to protect the rights and interests of our customers. We believe high-quality services will win customers' trust, just like high-quality products.
DIE CASTING TYPES HULK METAL CAN SUPPLY
We currently only offer aluminum die casting services. We can help you develop alternatives based on the material of your casting.
VISIT HULK Metal DIE CASTING FOUNDRY
Our die-casting foundry has dozens of die-casting machines, such as a 4,500-ton, a 2,500-ton, and other capabilities. Our quality control center can detect die castings' shape, hardness, internal structure, and other mechanical properties according to your needs. We introduce simple here. You can click to learn more or contact our project to visit online or on-site.
-
Equipment
Die-casting machines with different capabilities can better adapt to orders with different volume and structural requirements, improve order production efficiency, and reduce costs.
-
QC Center
It can complete the testing of the metallographic, shape, size, hardness, surface roughness, and mechanical properties of materials and finished products with high quality and issue reports.
-
Production Team
With rich experience, he can better operate and repair equipment, complete every job carefully, and ensure the completion of orders with high quality.
DIE CASTING SERVICES INTRODUCTION
Here, you can fully understand the die-casting process from the concept of die-casting and the advantages and disadvantages of die-casting. We also briefly describe the benefits you can enjoy when choosing our die casting services.
-
Die Casting Means:
Die casting is a casting process that uses pressure to inject liquid metal into a metal mold cavity and obtain a workpiece after cooling. The materials are usually aluminum, zinc, copper, lead, tin, and their alloys. Die casting is divided into cold chamber die casting and hot chamber die casting, which can also be called low-pressure and high-pressure die casting. The main processes of die casting are mold manufacturing, mold assembly and debugging, mold coating and mold closing, liquid metal injection, and pressure maintenance, cooling mold opening, casting cleaning, and finishing. Parts produced by die-casting include engine cylinder blocks, cylinder heads, gearbox cases, engine hoods, instrument and camera casings and brackets, pipe joints, gears, etc.
-
Advantages & Disadvantages of Die Casting:
Advantages:
1. High productivity, easy to realize mechanization and automation; 2. Thin-walled castings with complex shapes can be produced; 3. Castings have high dimensional accuracy and small surface roughness; 4. Parts can be embedded in die castings.
Disadvantages:
1. Castings are prone to defects such as pores and cracks; 2. The cost of die-casting molds is high and is not suitable for small-batch casting production; 3. Due to the limitations of the clamping force and die size of the die-casting machine, it is not suitable for the production of large die-castings; 4. The materials of die-castings are limited.
