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HULK Metal

HULK Metal

Top Sand Casting Services Supplier

HULK Metal has been working hard to learn more and advanced sand casting techniques and is engaged in becoming a better sand casting foundry to provide more customers with higher quality sand casting services.

  • Advantages
  • Capacities
  • Processes
  • Parts
  • Types
  • Foundry
  • Introduction
  • Articles
  • Review
  • Top

START SAND CASTING SERVICES at HULK METAL

We will continue to improve our sand casting services capabilities from the four aspects of foundry, experience, quality, and service. To provide more customers with higher quality sand castings. You can contact us online or visit our sand casting foundry.

  • Foundry:

    HULK Metal can provide sand casting services using clay, water glass, and synthetic resin as binders to produce sand castings with more complex shapes, heavier weight, and higher precision requirements. If you need smaller quantities, simpler shapes, and heavier castings, manual molding services can save a lot of costs. Instead, we arranged a fully automated sand casting service.

  • Experience:

    We have produced 316 stainless steel castings for the food machinery industry, ductile iron castings for the textile machinery industry, and supply sand casting services for other metal parts for more than 20 industries, such as mining machinery, agricultural machinery, and the construction industry. We can formulate perfect sand casting solutions and calculate a more competitive price according to drawings and particular requirements.

  • Quality:

    Our quality control center will follow up on the entire production process of your order. We have professional testing equipment, our quality inspection team has rich experience, and they have strict testing procedures. They will strictly test the material, shape, tolerance, and performance of sand castings according to requirements. We also focus on service quality. So we will take every valuable suggestion seriously.

  • Services:

    We are constantly integrating the supply chain to provide more comprehensive services. So far, we have been able to provide procurement, production, quality inspection, finishing, surface treatment, and other services, support a variety of delivery methods, and global delivery. We set up a freight consulting team to help you find a better freight company and after-sales team to deal with your after-sales problems. At HULK Metal, you can enjoy different sand casting services.

Sand Casting-Service
Sand Casting Service

SAND CASTING SERVICES CAPACITIES

Here, we introduce the sand casting services we can provide in terms of materials, processes, piece weight, production capacity, certification, and machining. In terms of tolerances, it is necessary to choose the correct processes according to the specific requirements of sand castings, but these are marked on the drawings. You could give us the drawings and let our engineers develop a solution with a price.

Sand Casting Capacity
PARAMETER DETAILS

MANUFACTURING:

According To the Drawings Or Samples

SERVICE METHOD:

OEM

MATERIALS:

 

Ductile Iron, Malleable Iron, Gray Iron, Carbon Steel, Stainless Steel, Brass, Aluminum and Its Alloy

PROCESS:

 

water glass, coated sand, resin sand, and other sand-casting

WEIGHT: 

<=2 Tons/piece

PRODUCTION CAPACITY:

500 tons/month

CERTIFICATION:

ISO 9001, IATF 16949

FINISHING: 

Heat Treatment, CNC Machining, Surface Treatment

MOQ:

500KG / A Standard Tray


HOW YOUR SAND CASTING PARTS PRODUCED

Here, we will introduce how to use the sand casting process to complete your sand castings. Of course, these are not all processes. If you want to learn more, you can contact our engineers. Our colleagues will take you on an online or on-site tour of the sand casting plant.

  • 01

    Customize Solutions

    Customize Solutions

    First, we will develop a complete solution based on the drawings, order quantity, delivery time, and price requirements you provide.

  • 02

    Mold Making

    Mold Making

    We will use resin, clay, and water glass as binders and siliceous sand, quartz sand, corundum sand, and chromite sand to make sand cores and molds. There are two production methods: mechanical and manual.

  • 03

    Metal Smelting

    Metal Smelting

    Use a crucible to heat and melt the metal and add the other metals sequentially at the appropriate time. In this way, liquid metals with different casting properties can be obtained. We use eddy current electric heating because it is more environmentally friendly.

  • 04

    Pouring

    Pouring

    Liquid metal is poured into closed sand molds. The pouring has mechanical and manual two ways. Using the appropriate pouring method can effectively control the production cost.

  • 05

    Cleaning and Recycling

    Cleaning and Recycling

    After the sand mold has cooled, separate castings and recover the sand for reuse. Sand castings need to cut off the excess parts. If it is a tree-forming mold, we need to cut castings down, and then the residue on the surface should be removed by shot blasting and other treatments.

  • 06

    Finishing

    Finishing

    Use CNC machining to complete further adjustments to the shape and surface of the sand casting to achieve the shape, surface roughness, and tolerance required by the customer. The processes usually required are turning, milling, tapping, drilling, etc. After surface treatment, such as galvanizing and powder coating. At last, obtain the finished product.

  • 07

    Quality Control

    Quality Control

    We will complete the inspection of the castings' shape, size, surface roughness, hardness, ductility, brittleness, and other aspects according to requirements and issue material and product testing reports.

  • 08

    Packaging & Delivery

    Packaging & Delivery

    We provide wooden boxes, cardboard boxes, and other packaging materials boxes. Styrofoam and bubble paper are used to fill between products. We can also customize according to customers' requirements. Find better freight companies for faster delivery by the freight consulting services we provide.

  • 09

    After Service

    After Service

    We will provide comprehensive after-sales service to ensure the overall quality of the order. We hope that our customers will provide valuable feedback on our services, which is the source of our continuous improvement.

PARTS HULK METAL SAND CASTING FOUNDRY PRODUCED

These are parts that our sand casting foundry has produced. You can rest assured that these pictures are from the Internet, and we will never show product pictures and parameters to anyone without the customer's permission.

More Results

SAND CASTING TYPES HULK METAL CAN SUPPLY

We use materials as one of the ways to classify sand castings to facilitate customers to find what they want to know based on metal casting materials. You can contact us to learn more and get a quality solution and quote.

  • Ductile Iron Sand Casting
  • Gray Iron Sand Casting
  • Iron Sand Casting
  • Malleable Iron Sand Casting
  • Sand Casting Brass
  • Sand Casting Aluminum
  • Sand Casting Steel
  • Stainless Steel Sand Casting

Ductile Iron Sand Casting

Gray Iron Sand Casting

Iron Sand Casting

Malleable Iron Sand Casting

Sand Casting Brass

Sand Casting Aluminum

Sand Casting Steel

Stainless Steel Sand Casting

SAND CASTING SERVICES INTRODUCTION

This section will introduce you to the content of sand casting services, such as what sand casting means, its advantages and disadvantages, and the characteristics of sand casting services provided by HULK Metal. Our engineers can help you customize a solution and price for free. Contact us.

  • Sand Casting Services Means

    Sand casting is a foundry that uses foundry sand to create a mold with a cavity and a pouring opening based on the product model or sample. The required metal is melted and poured into the mold. After cooling, it is obtained through cleaning, cutting, finishing, and other processes. Get castings with specific shapes, sizes, and properties. Sand casting can be classified according to the binder into water glass sand casting, clay sand casting, resin sand casting, etc. Choosing the appropriate sand casting process according to casting requirements can reduce production costs and time and improve casting qualification rates.

    Sand Casting Services Means
  • Advantages and Disadvantages of Sand Casting

    Advantages:

    1. Can complete castings of a variety of materials, 2. Can complete castings from several grams to several tons, 3. The process is relatively simple and the production cost is relatively low.

    Disadvantages:

    1. Limited by the process, there will be pores inside the casting. 2. The production cycle will be longer than other processes. 3. Unable to cast smaller and more precise metal pieces.

    Advantages and Disadvantages of Sand Casting

HULK Metal also manufactures standardized products such as handrails and guardrails systems, concrete precast accessories, glass clamps, and aluminum-plastic panels.

Get Better Casting Solutions

ARTICLE OF SAND CASTING

Here, we compile articles about sand casting in our continuous learning and progress. They have raw materials, sand casting types, Casting process flows, and their advantages and disadvantages. You can learn more about sand casting and our services here.

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